Designing Gridshells Using Reused Members as a Sustainable Solution

The building industry is a major consumer of resources and a significant contributor to environmental degradation, largely due to its reliance on energy-intensive materials and construction practices. In this context, the reuse of components from decommissioned structures offers a promising strategy for reducing the environmental impact of new constructions. Steel products are particularly suitable for reuse, as they retain their mechanical properties over time. However, the adoption of reused members requires a shift from conventional design approaches, which typically allow for free dimensioning of elements, toward strategies where components must be selected from available stocks and strategically integrated into new structures. This process demands a careful balance between geometric configuration, structural performance, and material availability. This paper presents a new design methodology for gridshells that integrates geometry and sizing optimization to maximize the use of reused members. The proposed approach was validated through application to a dome structure. The structural behavior was assessed through nonlinear buckling analyses, alongside a simplified evaluation of greenhouse gas emissions to quantify the environmental impact. The findings highlight the potential of reuse-based strategies to promote more sustainable structural designs.